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Media: Vibratory Finishing, Tumbling and Grit Blasting

 

Standard Grades Used: 1014, 1420 and 2040

Click here for specifications or here for packaging.

Overview: Vibratory finishing and tumbling are mass finishing processes where the abrasive and absorbent characteristics are generally both desirable. Corncob grit polishes and deburs parts and at the same time cleans and dries parts. Oils and other liquids from wet mass finishing processes are absorbed. Grade selection is typically based upon the finished surface profile desired and the diameter of any holes or cavities in the part. The selected grade should not contain particles that would lodge in part openings.

Grit blasting with corncob particles is accomplished with the same equipment as used for sand blasting. Because corncob grit is considerably less aggressive than sand, it is often categorized as a "soft abrasive" (corncob grit has a 4.5 Mohs hardness). Corncob grit does not etch glass or foul bearings and is frequently used to clean electric motors and machinery with hydraulic cylinders. Other applications include: smoke damage and residue clean-up; mold cleaning; plant maintenance; and loose and flaking paint removal. It is ideal for wood, aluminum and fiberglass substrates.

Unlike mass finishing processes, blasting with corncob grit is not as predictable. Each job tends to have unique characteristics which do not allow for estimating precise media usage or outcomes. We recommend testing a couple of grades to determine which offers the best performance. We will box and ship 50-pound bags anywhere in the USA for $30.00 per bag. Small samples are available at no charge.

Remember to flush any other media from your equipment before performing the test.


 

Carrier: Feed Additives, Insecticide and Fertilizer

Standard Grades Used:
  • Feed Additives: 2040, 3080, -40 and -40PC
  • Insecticides/Fertilizers: 1014 and 1440PC

Click here for specifications or here for packaging.

Overview: Corncob particles are highly absorptive. That characteristic combined with the all-natural, inert, biodegradable and free-flowing attributes makes corncob particles an ideal carrier for feed additives and the active ingredients of insecticides and fertilizers.

Grades: 1014; 2040; 3080 and -40 are processed from the woody-ring portion of the corncob and are referred to as Grit Grades.

Grades: 1440PC and -40PC are processed from the pith and chaff portions and are referred to as PC Grades.

In general, Grit Grades have a higher commercial value than PC Grades.


 

Absorbent: Applications

 

Overview: Typical applications include absorbing water, oil-based liquids, hazardous waste clean-up and absorbent socks for plant maintenance applications.

Because each portion of the corncob is absorbent, virtually every corncob product could be used as an absorbent. However, the pith and chaff portions are the most absorbent and Green Products Company designates products made from them as "PC" products.

The following table presents liquid retention on a weight to weight basis after 24 hours.

- PC Crumbles Absorbent Sock 1440 PC
Water 402% 228% 290%
Glycol 382% 277% 110%
Oil - 10W30 34% 180% 105%
 

The pith and chaff portions have a low bulk density which means that for a given volume of product, the weight is relatively low. In general, high volume and low weight translates to high freight costs for finished products. For some products, we increase the bulk density, by compressing the pith and chaff into pellets. The pellets are then reprocessed into various particle sizes.

PC Crumbles and 1440PC are processed from pelleted pith and chaff and are packaged in 40-pound bags.

Absorbent Socks utilize pith and chaff that has not been pelleted. Socks are packaged 40 per case and are approximately 48" long, 4" in diameter and one pound each.

Corncob absorbents are ideal for incineration (less than 2% ash residue) or as a fuel source (7900 BTU/lb.).

 

 


16902 290th Street | P.O. Box 756 | Conrad, Iowa 50621 USA
Toll Free 800-247-7807 | Tel 515-366-2001 | Fax 515-366-2366

 


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